Thermal effects in complex machining processes : final report of the DFG Priority Programme 1480 /

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Bibliographic Details
Imprint:Cham : Springer, ©2018.
Description:1 online resource (404 pages)
Language:English
Series:Lecture Notes in Production Engineering
Lecture notes in production engineering.
Subject:
Format: E-Resource Book
URL for this record:http://pi.lib.uchicago.edu/1001/cat/bib/11541621
Hidden Bibliographic Details
Other authors / contributors:Biermann, Dirk.
Hollmann, Ferdinand.
ISBN:9783319571201
3319571206
9783319571195
3319571192
Digital file characteristics:text file PDF
Notes:4.2 A Prototype Model for Hard Turning Simulation.
Includes bibliographical references.
Print version record.
Summary:This contributed volume contains the research results of the priority programme (PP) 1480 "Modelling, Simulation and Compensation of Thermal Effects for Complex Machining Processes", funded by the German Research Society (DFG). The topical focus of this programme is the simulation-based prediction and compensation of thermally induced workpiece deviations and subsurface damage effects. The approach to the topic is genuinely interdisciplinary, covering all relevant machining operations such as turning, milling, drilling and grinding. The target audience primarily comprises research experts and practitioners in the field of production engineering, but the book may also be beneficial for graduate students.
Other form:Print version: Biermann, Dirk. Thermal Effects in Complex Machining Processes : Final Report of the DFG Priority Programme 1480. Cham : Springer International Publishing, ©2017 9783319571195
Standard no.:10.1007/978-3-319-57120-1
Table of Contents:
  • Introduction; Part I Collaboration within the Working Groups; 2 Temperature Measurements and Heat Partitioning in Machining Processes; Abstract; 1 Introduction; 2 Objectives; 3 Temperature Measurement Techniques; 3.1 Contacting Thermometers; 3.1.1 Resistance Thermometers; 3.1.2 Thermocouples; 3.2 Radiation Thermometers; 3.2.1 Radiation Detectors; 3.2.2 Types of Radiation Thermometers; 4 Calibration of Thermometers in the Priority Programme; 4.1 Contacting Thermometers; 4.1.1 Resistance Thermometers; 4.1.2 Thermocouples; 4.1.3 Calibration Procedure; 4.2 Radiation Thermometers.
  • 4.2.1 Calibration Setup4.2.2 Calibration Procedure; 5 Temperature Measurement Setups and Heat Partitioning; 5.1 Selected Temperature Measurements Setups; 5.1.1 Thermocouples; 5.1.2 Infrared Cameras; 5.2 Heat Partition to the Workpiece; 6 Summary and Conclusions; Acknowledgements; References; Optimization and Compensation Strategies; 1 Introduction; 2 Optimization Strategies; 3 Compensation Strategies; References; 4 Material Modelling; Abstract; 1 Introduction; 2 Material Laws; 3 Friction; 4 Phase Transformations; Acknowledgements; References; Part II Final Reports of the Research Projects.
  • Improvement of the Machining Accuracy in Dry Turning of Aluminum Metal Matrix Composites via Experiments and Finite Element Simulations1 Introduction; 2 Experimental Investigations; 3 Finite Element Modeling; 3.1 Local Model of Chip Formation; 3.2 Global Model of the Workpiece; 3.3 Global Model of the Tool; 4 Approach for the Compensation of the Workpiece and Tool Deformation; 5 Validation of the FE Models; 5.1 Local Model; 5.2 Global Models; 6 Thermal Load of the Workpiece; 7 Machining Accuracy and Surface Integrity; 8 Results of the Compensation of the Workpiece and Tool Deformation.
  • 9 ConclusionReferences; Modelling and Compensation of Thermoelastic Workpiece Deformation in Dry Cutting; 1 Introduction; 2 Fundamental Investigations; 2.1 In-situ Recording of Chip Formation in Orthogonal Cutting; 2.2 Friction Experiment Under Cutting Conditions; 2.3 Shear Zone Contact Conductance Model; 3 Modelling and Compensation of Thermoelastic Workpiece Deformation in Dry Turning; 3.1 Mesoscopic FE-Modelling; 3.2 Heat Flux into the Workpiece During Orthogonal Turning; 3.3 Comparison of the Heat Flux Between IHCP and Mesoscopic FE-Model; 3.4 Minimization of Workpiece Warming.
  • 3.5 Macroscopic FE-Modelling for Thermoelastic Workpiece Deformation4 Conclusion and Future Work; References; Thermo-Mechanical Simulation of Hard Turning with Macroscopic Models; 1 Introduction; 2 Test Conditions and Measurement Methods; 2.1 Cutting Experiments; 2.2 Thermal Experiments; 3 Experimental Results; 3.1 Cutting Forces; 3.2 Workpiece Surface Temperature; 3.3 Heat-Up and Cooling Rates; 4 A Multi-mechanism Model for Cutting Simulations; 4.1 A Thermodynamic Framework for Visco-Plasticity and Phase Transformations Based on the Concept of Generalized Stresses.