Managing chemical safety /

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Bibliographic Details
Author / Creator:	Nelson, Dennis (Dennis Glenn)
Imprint:	Rockville, MD : ABS Consulting/Government Institutes, c2003.
Description:	xx, 381 p. : ill. ; 24 cm.
Language:	English
Subject:	Chemical engineering -- Safety measures. Chemical engineering -- Safety measures.
Format:	Print Book
URL for this record:	http://pi.lib.uchicago.edu/1001/cat/bib/4892412

Hidden Bibliographic Details
ISBN:	0865878382
Notes:	Includes bibliographical references and index.

Table of Contents:

List of Figures and Tables
Preface
Introduction
Chapter 1. Toxic Hazards
Introduction
Toxic Hazard Identification
Types of Toxic Hazards
Routes of Entry into the Body and Effects
Material Safety Data Sheets
MSDS Sections
Toxic Hazard Evaluation
Air Sampling and Monitoring
Toxic Release Source and Dispersion Models
Toxic Hazard Controls
Chemical Hazard Control
Safety Precedence Sequence
Chemical Hazard Control Options
Substitution, Intensification and Attenuation
Engineering Design Controls and Other Mitigation Measures
Hazardous Chemical Examples
Anhydrous ammonia--Chemical Abstracts Service (CAS) Number 7664-41-7
Benzene--CAS Number 71-43-2
Chlorine--CAS Number 7782-50-5
Ethanol (Ethyl Alcohol)--CAS Number 64-17-5
Ethylene Oxide--CAS Number 75-21-8
Hydrogen chloride--CAS Number 7647-01-0
Hydrogen sulfide--CAS Number 7783-06-4
Toluene-2, 4-di-isocyanate (TDI)--CAS Number 584-84-9
Vinyl acetate--CAS Number 108-05-4
Vinyl chloride--CAS Number 75-01-4
Implications for Chemical Safety Management
References
Chapter 2. Fires and Explosions
Fires
Basic Fire Theory
Controlling and Extinguishing Fires
Classification of Fires and Extinguishers
Explosions
Flammable and Combustible Liquids
Flash Point
Classification of Flammable Liquids
Classification of Combustible Liquids
Flammability Limits
Ignition Temperature
Vapor Density
NFPA Classification and Labeling of Flammable Liquids
Comparing Liquid Class and Fire Hazard Ratings
Flammable Liquid Storage and Handling Requirements
Electrostatic Discharge
Examples of ESD Hazards
Eliminating and Neutralizing Electrostatic Discharge
EPA Risk Management Program (RMP)
Fire and Explosion Safety
Emergency Planning and Response
Types of Emergencies
Emergency Squads, Training and Drills
Disaster Planning and Management
Government Hazardous Material Response Teams
Conclusion
References
Chapter 3. Chemical Process Design Considerations
Introduction
Introduction to Safety in Design
Function of Codes and Standards
Process Safety Information
Operating and Safety Process Limits
Mechanical Integrity
Other Useful Standards
Electronic Document Management
Safety Procedures for Capital Projects
Project Scope and Staffing
Authorization for Expenditure (AFE)
Hazard Reviews
Facility and Equipment Siting
Process and Design Review/Documentation
Completed Project
Safe Design and Engineering Culture
Design Strategies and Examples
Intrinsically Safe Designs
Equipment Overpressure Protection
Design of Process Control Systems
Conclusion
References
Chapter 4. Accident and Incident Investigation
Introduction
Introduction to Accident and Incident Investigation
Problems Faced by Safety Coordinators
Levels of Accident Investigation
Major Process Related Accidents and Incidents
Near Misses and Potential Hazards
Staffing and Resources
Accident and Incident Investigation Policy
Accident/Incident Investigation Procedures
Eight Step Incident Investigation Procedures
Incident and Causal Factors Database
Potential Process Incident Investigation Procedures
OSHA Process Safety Management Requirements
Incident Case Studies
Example 1. Bhopal MCI Release
Example 2. Vulnerability of Control Rooms
Example 3. Hazards Resulting From Air Emission Controls
Example 4. Time Sequence Events Before the Accident
Note On Legal Involvement and Corrective Action
Conclusion
References
Chapter 5. Safe Work Conditions
Introduction
Personnel and Process Safety Program
Management System
Physical Inspections and Followup
Policy and Planning for Inspection Programs
Hazardous Conditions to Inspect
Inspection Types, Frequencies and Participants
Formal Audits and Regulatory Inspections
Loss Prevention Surveys
Informal Inspections and Reviews
Self-Inspections and Employee Participation
Hazards and Exposures
Inspection Procedures
Safe Work Conditions and Process Hazards Analysis
Procedures for Completing PHA Studies
Hazards and PHA Methodology
Conclusion
References
Chapter 6. Safe Work Practices
Introduction
Safety Management Procedures
People Factors
Environmental Factors
Management Policies
Job Safety Analysis
Basic Approach
How to Use Job Safety Analysis
Developing JSA Programs
Worker Participation
JSAs and Written Procedures
Training
Behavior Based Systems
Basic Principles of Behavior Based Systems
Use of Antecedents, Feedback and Positive Reinforcers
Implementing Behavioral Based Safety Programs
Application of Safe Work Practice Methodologies
Example 1. Safe Work Practices Involving HotWork
Example 2. Confined Space Entry
Example 3. Contractor Safety
Conclusions
References
Chapter 7. Accountability and Performance Measures
Introduction
Management Systems and Accountability
Components of Accountability
Installing Performance Measures
Establishing Standards
Setting Priorities
Achieving Employee Agreement
Establish Accountability
Implement a Communication Plan
Application of Measurements and Performance Indicators
Evaluating a Safety Management System
Conclusions
References
Chapter 8. Regulatory Requirements
Introduction
Introduction to OSHA Standards
OSHA Consultation Service
OSHA Inspection and Citation Data
General Duty Clause
OSHA Standards Applicable to Chemical Safety Management
Hazard Communication
Process Safety Management Standard
Hazardous Waste Operations and Emergency Response Standard
Consensus and Industry Standards
Environmental Protection Agency
EPA Standards for Chemical Safety Management
Enforcement Actions
List of Lists
Risk Management Program Rule and OSHA PSM
Information and Resources
Department of Transportation Standards
Hazardous Materials Table
HAZMAT Safety Home Page
Emergency Response Guidebook
Summary
Integrating Standards into Policy
Example 1.
Example 2.
Conclusion
References
Chapter 9. Safety and Health Training
Introduction
Training Issues and Strategies
The Need for Chemical Process Safety in Education
Management of a Chemical Safety Training System
Implementing a Training System
Step 1. Planning
Link Operating and Maintenance Procedures with Learning Requirements
Conventional Learning Systems
Advanced Learning Systems
Step 2. Select Initial Training Program
Step 3. Develop and Field Test Program
Sept 4. Implement Training and Assess Outcomes
Establishing an Instructor Program
Conclusion
References
Chapter 10. Implementing a Chemical Safety Management System
Introduction
Major Elements of Chemical Safety Management System
Step 1. Establish values, a vision, commitment, and an annual improvement plan for safety
Step 2. Appoint an EHS coordinator(s) and provide adequate staffing and resources
Step 3. Define line-management accountability for safety. Provide performance measures and indicators
Step 4. Initiate opportunities for employee involvement
Step 5. Develop a system of hazard-risk evaluation and control measures
Step 6. Draft EHS policies and procedures that meet or exceed regulatory requirements
Step 7. Initiate internal and external communication plans
Step 8. Provide training and opportunities for learning and growth
Step 9. Strengthen OSHA recordkeeping and develop a functional management system for safety, health, and environmental information
Implementation Resources
Conclusions
References
Chapter 11. Developing a Winning Game Plan
Introduction
Make an Assessment and Establish a Driving Force for Change
Compliance Audits
Responsible Care Codes of Management Practice
The CAER Code
Process Safety
Distribution
Pollution Prevention
Employee Health and Safety
Integrating Chemical Safety Management Concepts
Chapter 1. Toxic Hazards
Chapter 2. Fires and Explosions
Chapter 3. Design Considerations
Chapter 4. Accident and Incident Investigation
Chapter 5. Safe Work Conditions
Chapter 6. Safe Work Practices
Chapter 7. Accountability and Performance Measures
Chapter 8. Regulatory Requirements
Chapter 9. Safety and Health Training
Chapter 10. Implementing a Chemical Safety Management System
A Final Word
References
Appendix A. Using EPA's Risk Management Program Guidance
Risk Management Program Guidance for Offsite Consequence Analysis
Step 1. Define the worst case or alternative scenario
Step 2. Select the scenario
Step 3. Calculate the release rates
References
Appendix B. Modeling Software
RMP*Comp
ALOHA
SAFER Systems
Comparison of Models
References
Glossary
Index

Managing chemical safety /

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